Industry 4.0 Smart Factory Solution

The Vision

A smart furniture factory where every machine, every piece of material, and every order is connected. Real-time data flows between design, planning, production, and logistics — enabling decisions based on facts, not guesses.

Our Smart Factory Architecture

Layer 1: Machine Level

Every Tuodiao CNC machine comes IoT-ready with:

• Real-time status monitoring (running, idle, fault)
• Production counter and efficiency tracking
• Tool life monitoring and replacement alerts
• Energy consumption metering

Layer 2: Line Level

Automated material handling connects machines:

• Conveyor systems with automatic routing
• Robotic pick-and-place for heavy panels
• AGV (Automated Guided Vehicle) integration for inter-area transport

Layer 3: Factory Level

MES (Manufacturing Execution System) provides:

• Order scheduling and priority management
• Real-time WIP (Work-in-Progress) tracking
• Quality data collection and SPC
• OEE (Overall Equipment Effectiveness) dashboards

Layer 4: Enterprise Level

ERP integration connects production to business:

• Automatic order-to-production conversion
• Material requirements planning
• Shipping and logistics coordination
• Customer portal for order tracking

Implementation Approach

We recommend a phased rollout:

1. Phase 1: IoT-enable individual machines (data visibility)
2. Phase 2: Connect machines with conveyors (material flow)
3. Phase 3: Deploy MES (production management)
4. Phase 4: Integrate ERP (business optimization)